Design Background of QT10-15 Fully Automatic Brick Making Machine

The QT10-15 fully automatic brick making machine mainly uses raw materials such as cement, sand, crushed stone (or crushed rock, pebbles or coal cinder) to produce various non-fired bricks with high hollow ratio, good quality, low cost and high weather resistance. Non-fired bricks do not require clay, thus avoiding occupation of farmland; they need no fuel and save energy. These bricks can make use of rocks in mountainous areas, ores near rivers and industrial waste residues in cities, with abundant and widely available raw materials. The production process is simple, featuring low investment for plant construction and quick effectiveness, supporting large-scale production. The machine is suitable for both rural and urban areas. It not only has wide applicability and easy construction operation, but also shortens construction period and reduces project cost.

Main Structure and Functions of QT10-15 Fully Automatic Brick Making Machine

The QT10-15 fully automatic brick making machine mainly consists of nine parts: frame assembly, pressure head assembly, vibration assembly, feeding trolley, hopper assembly, plate feeder, brick discharger, hydraulic system and control system. During operation, the well-mixed materials are stored in the hopper. Materials required for different bricks are discharged into the feeding trolley by time control. The feeding trolley delivers the materials to the top of the mold via oil cylinder for distribution. The pressure head presses down while vibration is activated simultaneously for rapid forming. The plate feeder pushes the formed bricks to the discharge platform. The whole production process is fully automatically controlled by the control system.

Main Technical Features of QT10-15 Fully Automatic Brick Making Machine

1. Suitable for large and medium-sized enterprises to invest in semi-automatic or fully automatic non-fired brick production lines to realize automated production.

2. The semi-automatic block production line is an automatic production line with rack curing, featuring simple configuration and compact operation. It can realize fully automatic continuous production from feeding to block stacking.

3. The fully automatic non-fired brick machine is a block production line equipped with mother-child carts and orderly curing kilns, with a high degree of automation. It can realize fully automatic production of feeding, mixing and forming, conveying and curing, stacking and packaging.

Supporting Facilities for QT10-15 Fully Automatic Brick Making Machine

Supporting production facilities mainly include water supply, power supply, roads, workshops and other buildings.

The production site of the brick making machine can adopt steel frame structure, with building class II and fire resistance class II. The seismic intensity and dominant wind direction shall be designed in accordance with relevant codes of the user’s country (region) and local geological, hydrological and meteorological conditions, with good lighting and ventilation. The building has class II lightning protection, equipped with lightning protection belts, and the downconductors are connected to grounding electrodes. Domestic and fire-fighting water is supplied from the tap water network, with a main pipe diameter of more than Ø63mm and a water meter for metering. Production water is taken from rivers or groundwater. Production and domestic sewage is treated centrally before entering the sewage pipe network. Non-building areas in the factory shall be hardened with 150~200mm concrete pouring. The power supply is divided into external and internal power supply. The total power of the production line is 80KW, with a transformer capacity of 300KVA. The power supply adopts ~380/220 three-phase four-wire system with directly grounded neutral point.

Project Investment and Implementation Schedule of QT10-15 Fully Automatic Brick Making Machine

1. Pre-project preparation: site investigation and feasibility study report preparation, 5~10 days.

2. Completion of process design and technical construction drawing design, 2~5 days.

3. Ordering of standard equipment: 15~20 days; ordering of non-standard equipment: 20~25 days.

4. Civil construction and equipment transportation, 20~35 days.

5. Equipment installation (including on-job training, equipment commissioning and trial production), 10~15 days.

6. Formal production and project acceptance, 1 day.

Safety Operation Instructions for QT10-15 Fully Automatic Brick Making Machine

1. Do not touch any electrical components in the electrical cabinet when the brick making machine is powered on or in operation, otherwise electric shock may occur.

2. Do not operate any switches or buttons of the brick making machine with wet hands, or repair any parts with power on to prevent electric shock.

3. Maintenance personnel must hold corresponding technical qualifications and maintain the equipment in strict accordance with electrical maintenance specifications to avoid accidents.

4. Machine operators must have certain safety awareness and work experience before operating the machine.

5. Before starting the machine, ensure no irrelevant personnel are nearby. Non-workers are prohibited from lingering in the working area. Staff shall keep a safe distance of more than 1 meter from the machine during operation. Fixed posts shall be assigned, and post shifting is prohibited during work to prevent accidents.

6. Before starting the machine, check and remove obstacles on the working surface and tracks. Non-workers are prohibited from operating the machine.

7. In case of emergency during operation, press the red emergency stop switch immediately to prevent accidents.

8. Cut off all control switches and hang a warning sign (Equipment under maintenance, no power on) when cleaning the brick making machine.

9. Do not touch any obstacles or perform non-standard operations while the machine is running, so as to avoid personal injury.

10. All wires of the brick making machine must be laid through pipes and ground trenches to avoid electric leakage caused by exposed wires.

11. Cut off all power switches after work to ensure equipment safety.

12. Do not start the machine for production in heavy thunderstorms.

13. Working under the influence of alcohol is strictly prohibited.