Cement Block Maker Machine

The cement block maker machine is a type of intelligent machinery among new brick machines, which is widely used in the brick machine market. It features a simple production process, high product strength, and various styles.

Technical Parameters of QT5-15Automatic cement block maker machine 

Production Capacity of QT5-15Automatic cement block maker machine 

Based on the vibration production principle, the cement block maker machine can produce ecological brick products such as permeable bricks, hydraulic bricks, slope protection bricks, as well as artificial stones, curbstones, PC stone-imitation products, etc. In the production of new cement brick machines, different materials have different physical properties—some with high activity and some with low activity. Only by following the formula data and applying amplitude pressure at a fixed frequency can the materials be tightly bonded, ensuring the strength and compactness of the finished products.

The strength of brick products made from solid waste aggregates by new cement brick machines is generally 30–60 MPa, with relatively low pressure during production; while products such as artificial stones, stone-imitation plates, PC stone-imitation products and curbstones made from solid waste aggregates start at 60 MPa in strength, thus requiring relatively higher pressure.

As an intelligent machine of the new cement brick machine, the cement block maker machine is very popular among users in the brick machine market. The equipment often runs non-stop in factories, which will inevitably cause certain wear and tear. Therefore, regular maintenance is required to ensure its normal and sound operation. During inspection and maintenance, the hopper must be fixed and the power supply must be turned off first. When the cement brick machine is in operation, tools in use shall not be put into the drum, otherwise accidents may occur. When using a mixer, it must be placed on a firm foundation and stabilized with brackets or support tubes instead of tires. Before starting the unfired brick machine, check the clutch, brake, steel wire rope, etc. to ensure they are in good condition, and there shall be no waste or residue in the drum. Special attention shall be paid when the feeding hopper is raised: no one is allowed under the hopper during this period. After work, the hopper of the cement brick machine must be firmly fixed.

Besides its own advantages, the plant layout is also critical. R&D and manufacturing factories provide plant layout plans and on-site guidance to avoid improper operation of the machine in the future. Meanwhile, operators shall observe safety precautions during daily operation:

Do not put hands or other debris within the working range of moving parts when the equipment is running;

Keep the area around the cement brick machine and its moving parts clean, especially free of flammable and explosive materials;

Operators must wear safety helmets when entering the production site, and shall not wear loose clothes or have long hair loose;

Employees in the raw material handling workshop shall wear masks for dust prevention;

In case of equipment failure, cut off the power immediately and shut down for maintenance, and activate the safety lock to prevent injury caused by cylinder sliding during maintenance;

The oil circuit is under high pressure, so the relief valve must be opened before maintenance to release pressure naturally and prevent injury from high-pressure hydraulic oil ejection;

Customer Case of QT5-15Automatic cement block maker machine 

The equipment and its supporting equipment shall be grounded for protection; supporting equipment shall be powered off before maintenance, and maintenance personnel shall stay away before restarting to avoid accidents.

For all models, attention shall be paid to the working status and daily maintenance of the equipment. The cement block maker machine mainly adopts the high-pressure vibration and extrusion-melting forming process of the main engine to form products, including pure physical methods such as static pressure, vibration pressure and extrusion melting. Before pressing, various raw materials need to be mixed, stirred and proportioned reasonably:

firstly, to ensure the quality of finished products after forming;

secondly, to increase the mixing ratio of solid waste;

thirdly, to ensure the ecological performance of the products.