Static Brick Machine Production Line
Static brick machine production line
High product quality: Static pressure ensures high density and strength, with longer service life and less damage.
Low noise: No high-frequency vibration, operation noise ≤75 dB, creating a better working environment.
Wide raw material adaptability: Works with conventional materials and industrial solid wastes (mixing ratio >50% with stabilizers).
Cost-saving: Lower energy consumption and fewer wearing parts, cutting operating costs by 30%-35%.
Flexible production: Quick mold change enables switching between standard bricks, paving bricks, etc., to meet market demands.
HT1100 (single pressure) static press part product output table
Colored Dutch Brick Specifications:：200*100*60mm | |
Number of Blocks:48 pieces/board |
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Molding Cycle：20-25S | |
Production Capacity：6900--8600 pieces/hour (about 140-180m2) | |
PC Imitation Stone Brick Specifications：300*150*60mm | |
Number of Blocks：24 pieces/board |
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Molding Cycle：20-25S | |
Production Capacity：3,400-4,300 Blocks/Hour (Approximately 160-190m²) | |
PC Imitation Stone Brick Specifications：600*300*60mm | |
Number of Blocks：6 pieces/board |
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Molding Cycle：20-25S | |
Production Capacity：860--1000 pieces/hour (about 160-190m2) | |
PC imitation stone tile specifications：240*120*60mm | |
Number of blocks：36 pieces/board |
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Molding cycle：20-25S | |
Production capacity：5,200-6,400 blocks/hour (approximately 150-180 m²) | |
Standard tile specifications：240*115*53mm | |
Number of blocks：64 pieces/board |
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Molding cycle：18-22S | |
Production capacity：10,000-12,800 blocks/hour | |
1. Product Quality Advantages: High Strength and Excellent Appearance
The static-pressed brick machine utilizes high-pressure static-pressing technology, unlike traditional vibration-pressing technology, resulting in more uniform and dense bricks.
High Product Strength: The molding pressure typically reaches 15-30 MPa, far exceeding that of conventional brick machines. The bricks produced have higher compressive and flexural strength and are less prone to breakage.
Smooth Appearance: The pressing process eliminates severe vibration, resulting in highly accurate and smooth bricks. No additional polishing is required for direct use, reducing subsequent processing costs.
2. Raw Material Adaptability Advantages: Low Cost and Resource Utilization
This production line offers a wide range of raw material compatibility, significantly reducing procurement costs while also enabling solid waste recycling.
A wide range of raw materials: It can accommodate industrial solid wastes such as fly ash, coal gangue, construction waste, and tailings, as well as traditional raw materials such as clay and shale. The solid waste blending ratio can reach over 80%. Lower Production Costs: Utilizing a large amount of low-cost solid waste to replace high-cost clay reduces raw material transportation and procurement costs, aligning with national circular economy policies.
3. Environmental and Energy Advantages: Low Pollution and Low Energy Consumption
Compared to traditional fired brick production lines, static-pressed brick production lines offer significant environmental and energy advantages, making them easier to pass environmental approvals.
No Sintering Pollution: Utilizing a "pressing + curing" production process, the system eliminates the need for kiln construction and firing, fundamentally eliminating pollutants such as dust and sulfur dioxide generated during the sintering process.
Lower Energy Consumption: By eliminating fuel consumption during the firing phase, total energy consumption is only 1/3-1/2 of that of traditional fired brick production lines, resulting in significant energy cost savings over the long term.
4. Production Efficiency Advantages: High Automation and Flexibility
Modern static-pressed brick production lines are generally equipped with automated control systems, which improve production efficiency and allow for flexible product adjustments.
High Automation: Automates the entire process, from raw material mixing to forming, stacking, and curing, reducing manual intervention. A single production line requires only 3-5 operators, reducing labor costs. Fast product switching: Standard bricks, hollow bricks, permeable bricks, curbstones and other building materials of different specifications can be produced by replacing the mold without large-scale adjustment of equipment, which is more flexible to adapt to changes in market demand.
Our Company:
Shandong Huatong Hydraulic Machinery Co., Ltd. (hereinafter referred to as "Shandong Huatong") was founded in 2004 and is located in Gaotang, Shandong Province. It is a scientific and technological enterprise focusing on the design, research and development, production and sales of bulk industrial solid waste comprehensive utilization equipment. It has intelligent production line of automatic block forming machine, automatic static pressure forming machine production line, high-precision assembled gypsum block production line, aerated concrete block production line, vertical shaft planetary mixing station and other products, and waste scheme customization, preparation and operation services. It has member enterprises such as Huatong Machinery, Avante Machinery, Darun Environmental Protection, Cote d'Ivoire Shandong Group Company, and more than 270 engineers and technicians of all kinds.
